P0497 – Evaporative emission (EVAP) system -low purge flow

Reinier

By Reinier (Contact Me)
Last Updated 2017-02-10
Automobile Repair Shop Owner

Trouble CodeFault LocationProbable Cause
P0497 Evaporative emission (EVAP) system -low purge flow Wiring, EVAP valve, hoses blocked, mechanical fault

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What Does Code P0497 Mean?

OBD II fault code P0497 is a generic code that is defined as “Evaporative emission (EVAP) system -low purge flow”, or sometimes as “Evaporative Emission System No Flow during Purge”, depending on the manufacturer, and/or the source consulted. Nonetheless, both definitions have the same basic meaning, which is that code P0497 is set when the PCM (Powertrain Control Module) detects an EVAP (Evaporative Emissions Control) system purge flow rate that is lower than expected.

The purpose of the EVAP system is to capture, contain, and carry fuel vapors to the engine to be combusted before said fuel vapors can escape into the atmosphere to contribute to environmental pollution. To accomplish this, all EVAP systems are sealed by the fuel filer cap, a vent valve that allows ambient air to enter the system to assist in the displacement of fuel vapors to the engine, and a purge valve that allows fuel vapors to flow towards the engine.

While some design specifics vary between manufacturers, the overall design and operation of EVAP systems are similar, in the sense that fuel vapors are collected, stored, and then fed into the engine in a controlled manner when certain conditions demand that the system be purged of vapors, or when purging the system of fuel vapors will not affect engine performance negatively.

With a few exceptions, such as a dedicated leak detection pump on some applications, all EVAP systems consist of the fuel tank, fuel filler cap, a charcoal canister that stores fuel vapors, a vent valve that allows fresh air to enter the canister to help “push” stored fuel vapors from the canister, a purge valve between the canister and the engine that allows fuel vapors to flow into the engine when the valve is opened, various control solenoids, vacuum lines, and pressure and flow sensors.

In practical terms, fuel vapors will remain in the system (stored in the charcoal canister) until a predefined pressure is reached. When this happens, and when conditions allow, the PCM opens the vent valve on or near the charcoal canister to admit fresh air, while at the same time opening the purge valve to allow engine vacuum to “suck” the stored fuel vapors out of the charcoal canister.

In a fully functional system, the PCM determines the amount of fuel vapor to be purged, based on input data from various pressure sensors. The PCM also determines the rate at which the fuel vapors must be purged to prevent negative effects on engine performance, and it does this by comparing current operating conditions such as the engine speed and load, throttle position, and other parameters with the rate at which vapors are being purged, which data the PCM obtains from a flow rate sensor.

By comparing the actual flow rate with the desired flow rate, the PCM can control the opening and closing of the purge valve in such a way that the two flow rate values (actual and desired) agree. Thus, when the PCM determines that the flow rate required to purge the EVAP system effectively is lower than expected for whatever reason, it will set code P0497, and illuminate a warning light. Note that on some applications, several fault cycles are required before a warning light is illuminated, while on others, a warning light will be illuminated on the first failure.

The image below shows a simplified schematic of a typical EVAP system. Note the two components circled in red; these are the two most common sites of failures that set code P0497, but be aware that other faults, such as kinked or blocked vacuum lines between the purge valve and the engine can also set this code. Refer to the manual for the application being worked on to locate and identify the various components of the EVAP system on that application before attempting a diagnosis and/or repair of the system to avoid confusion, misdiagnoses, and the unnecessary replacement of parts.

evap-sys

What are the common causes of code P0497 ?

Most common causes of P0497 are much the same across all manufacturers, and these could include the following-

  • Damaged, burnt, shorted, disconnected, or corroded wiring and or connectors
  • Kinked, restricted, plugged, cracked, split, dislodged, or perforated vacuum lines
  • Defective/restricted vent valve
  • Defective/restricted purge valve
  • Defective, clogged, or plugged charcoal canister
  • Liquid fuel in the charcoal canister
  • Failed, or failing PCM. Note that this is a rare event, and the fault must be sought elsewhere before any controller is replaced.

What are the symptoms of code P0497 ?

In many instances of code P0497, the only symptom will be a stored trouble code, and possibly an illuminated warning light. However, depending on the application and the exact nature of the problem, there may be other symptoms present, such as-

  • Hard starting after refilling the fuel tank
  • Depending on the application and the nature of the problem, it may be very difficult, if not impossible to fill the fuel tank
  • The odor of fuel may be present in some cases
  • Idling may be rough, or fluctuate after filling the fuel tank
  • Engine may hesitate or stumble upon acceleration for the first few miles after filling the fuel tank
  • Other EVAP system related codes may be present along with P0497, depending on the application and the nature of the problem

How do you troubleshoot code P0497 ?

SPECIAL NOTES: While many online resources, and even some mechanics at repair shops claim that replacing the fuel filler cap, or worse, disconnecting the battery will “clear” or “reset” this code, non-professional mechanics should take note that this “advice” is useless at best, and dangerous at worst.

In the case of defective, loose, or damaged fuel filler caps, the indicated codes will almost invariably refer to “small/large evaporative leak(s) detected”. Code P0497 has nothing to do with the fuel filler cap, or EVAP leaks for that matter; it is solely concerned with lower than expected purge flow rates.

Disconnecting the battery to “clear” codes on applications with OBD II diagnostic systems is far more likely to damage the PCM than it is likely to have any effect on code P0497, or any other code for that matter, simply because disconnecting the battery does NOT resolve the root cause(s) of any code. END OF SPECIAL NOTES.

NOTE: Apart from a repair manual for the application being worked on and a good quality digital multimeter, a hand-held vacuum pump fitted with a graduated gauge will be most helpful in diagnosing this code.

Step 1

Record all fault codes present, as well as all available freeze frame data. This information can be of use should an intermittent fault be diagnosed later on.

Step 2

Refer to the manual to locate and identify all EVAP system components, as well as the location, function, routing, and color-coding of all relevant wiring and fuel/vacuum hoses.

Once all components, wiring, and vacuum lines are positively identified, perform a thorough visual inspection of the entire system. Look for damaged, burnt, shorted, disconnected, and corroded wiring and/or connectors. Make repairs as required.

Also, look for kinked, pinched, dislodged, cracked, split, or otherwise damaged vacuum lines. Make repairs as required, but bear in mind that replacing suspect vacuum lines is always preferable to making repairs, since repairs are often the sites of future leaks.

NOTE: Pay particular attention to the condition of vacuum lines between the vent valve and the charcoal canister, and between the charcoal canister and the purge valve. Blockages and/or restrictions in these locations can influence the rate at which the EVAP system is purged.

Step 3

If no damage to wiring, connectors, or vacuum lines is found, prepare to perform resistance, continuity, ground, and reference voltage checks on all relevant wiring and components, but be sure to disconnect all wiring from the PCM to avoid damaging the controller during resistance and continuity tests.

Consult the manual on the correct procedures to follow to perform these tests, and compare all obtained readings with the values stated in the manual. If discrepancies are found, make repairs as required, or replace wiring to ensure that all electrical values fall within the manufacturer’s specifications. Clear all codes after repairs are complete, and operate the vehicle for at least one complete drive cycle as per the manufacturer’s instructions to see if the code returns.

NOTE #1: Pay particular attention to the control circuits of the vent-, and purge valves. If for instance, the vent valve does not open, the engine vacuum cannot establish the vacuum required to purge vapors from the system. If the scanner used has control functions, use it to command both the purge and vent valves open and closed multiple times after repairs or tests are complete to verify that the valves actually respond to control inputs.

NOTE #2: Be sure to follow the directions provided in the manual to test the operation of ALL sensors in the EVAP system. Replace any sensor that does not conform to the manufacturer’s specifications, but avoid using aftermarket replacements. These sensors may be a dollar or two cheaper than OEM parts, but they seldom offer the same reliability, accuracy, or durability of OEM parts.

Step 4

If the code does return, but all wiring and vacuum lines appear to be free of damage and/or obstructions and restrictions, prepare to remove the vent valve and charcoal canister for inspection and/or testing. Consult the manual on the correct procedures to remove these components.

Inspect the vent valve inlet for signs of mud, gunk, dirt, and the presence of insects that sometimes take up residence in the valve inlet if a vehicle is left in storage for extended periods. Remove all obstructions if any are found. On some applications, the vent valve is fitted with a small air filter- remove this filter, and check its condition. Replace, or clean the filter if it is clogged or dirty.

Once it is certain that the vent valve is not plugged or restricted in any way, use the vacuum pump to apply a vacuum to one end of the valve. If the vacuum holds steady, the valve is good, but applying the correct current directly to the control solenoid should cause the vacuum to collapse instantly. If it does not, replace the valve, because it is not opening as far, or as wide as it should.

Next, check the charcoal canister for signs that the charcoal charge might have disintegrated. If this happens, the vacuum lines leading from the canister can become clogged or plugged by migrating charcoal particles. Also, check that air flows freely through the filter by blowing through it from the vent valve side. Use a length of clean, unused rubber tubing for this to prevent inhaling or ingesting vapors, charcoal particles, or sometimes, liquid fuel.

Replace the charcoal canister if there is any doubt about its condition, or serviceability, but do not install either the canister or the vent valve just yet. Note that there should not be liquid fuel in the canister- if there is; the liquid fuel effectively plugs the canister, which will set code P0497 because a vacuum cannot be established to purge the system.

NOTE: On some applications, liquid fuel can enter the charcoal canister when the fuel tank is over filled. To prevent this from happening, never allow the fuel pump nozzle to click off more than once.

Step 5

Remove the purge valve, and check that is closed by applying vacuum to one end. This valve is normally closed, so if the vacuum decays, however slowly, the valve is defective, and it must be replaced.

However, the purpose of this test is to see if the valve opens fully when a control input is applied to its control solenoid. When a current is applied, the valve should open, so check that this actually happens when the correct current is applied. Blow through the valve to ensure that the flow of air through it is not restricted, and replace the valve if air does not flow through it freely. If the airflow is restricted, it means that fuel vapor cannot flow through it as freely as it should, which could also set P0497.

Step 6

Reinstall the charcoal canister it is serviceable (or the replacement), but do not connect the vacuum line between the canister and the vent valve. Attach the vacuum pump to the vacuum line where the purge valve normally goes, and attempt to draw a vacuum.

It should be impossible to evacuate the line since the vent valve (which is normally closed) is not connected; however, if a vacuum (however slight) does develop, dismantle the vacuum line(s) bit by bit until the obstruction is found and removed. Once the vacuum line is clear, connect the vent valve, and evacuate the line again to see if the vacuum holds. If it does, apply a current to the vent valve- the vacuum should collapse instantly, or very nearly so. If the vacuum decays slowly, it means that there is still a restriction in the vacuum line, which must be found and removed to prevent the code from recurring.

Step 7

Reinstall the purge valve (or its replacement), and make sure that all vacuum line connections are tight, and made to industry standards to prevent vacuum leaks. Check that all wiring is connected properly and routed/secured away from hot or sharp-edged components, clear all codes, and operate the vehicle for at least one complete drive cycle with a scanner connected to monitor the operation of the EVAP system in general, and the operation of the vent -, and purge valves in particular.

Assuming that the EVAP system purge lines are clear, and that all EVAP system components work as intended it is highly unlikely that the code will return. However, if the code does return, it is possible that an intermittent fault is present in the system. Be aware though intermittent faults can be extremely challenging to find and repair, and in some cases, it may be necessary to allow the fault to worsen before an accurate diagnosis and definitive repair can be made.

NOTE: Depending on the application, completing as many as eight or more drive cycles may be required before the repair can be verified, or the code reset. In many cases, the code will clear automatically if the fault does not recur within a specified number of start cycles.

Codes Related to P0497

P0496 – Relates to “EVAP Flow During A Non-Purge Condition”

BAT Team Discussions for P0497

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